Belt Positioners

The Belt Positioner™ is the simple, reliable solution for problem belts that consistently mistrack to one side of the conveyor. The Belt Positioner works on the return side belt using simple angled rollers mounted in a fixed position to quickly and continuously funnel the belt into the correct path. This is the “quick fix” solution for belt tracking problems caused by conveyor misalignment mishaps and ground shifts, and can be used on temporary systems.

Features & Benefits

• Immediately influence the belt path up to 50 ft. (15 m) in both directions
• Compatible with mechanically fastened, vulcanized and reversing belts
• No belt edge damage – idler rollers make smooth contact with the return side belts’s bottom cover
• Maximum Belt Tension:

1. 1. Small, Medium and Large: 900 PIW (155 N/mm)
   2. Extra-large: 1200 PIW (210 N/mm)

• Belt speeds up to 1000 fpm (5 m/sec)
• Belt widths from 18″ – 96″ (450 – 2400 mm)

Installation

• Can be installed at the head pulley, before or after the take-up pulley, or anywhere on the return beltline

Ensures center loading when installing before the tail pulley.

Belt Trainers

The patented PT Smart™ Belt Trainer takes our unique “pivot and tilt” design and puts it into an economical, medium duty stays on the belt. The result: a continuous solution to mistracking problems that cause damage to the belt and conveyor structure at an affordable price.

Features & Benefits

• For belts mistracking to one side or both sides
• Above-ground and underground models
• Available on a one-working day lead time
• Works with mechanically fastened and vulcanized belts
• Simple, adjustable mounting brackets ensure quick and accurate installation
• 2-year “No Risk” Performance Guarantee
• Maximum Belt Tension: 1600 PIW (280 N/mm)
• Belt speeds up to 1000 fpm (5 m/sec)
• Belt widths from 18″ to 72″ (450 to 1800 mm)

Installation

• Single direction belts

Return side installation

The PTEZ™ Belt Trainer provides FLEXCO® yet another high-performance tracking idler at an economical price point. Employing our unique “pivot and tilt” feature using our patented PTEZ™ mechanism, the unit responds and compensates immediately to belt misalignment using the tapered end roller profile to engage the training action. This ensures that the belt stays away from the structure and the material stays on the belt without the use of sensor or edge rollers. As a result, the PTEZ may be used in nearly any application to provide tracking and prevent damage to the belt or structure.

Features and Benefits

• For belts mistracking to one side or both sides
• Standard- and heavy-duty models
• Works with mechanically fastened and vulcanized belts, in wet or dry conditions
• Simple, adjustable mounting brackets ensure quick and accurate installation
• Maximum Belt Tension:
• 1. Standard Duty: 1600 PIW (280 N/mm)
  2. Heavy Duty: 2400 PIW (420 N/mm)
• Belt speeds up to:

1. 1. Standard Duty: 1000 fpm (5 m/sec)
   2. Heavy Duty: 1400 fpm (7 m/sec)

• Belt widths from 18″ to 84″ (450 to 2100 mm)

Installation

• Single direction or reversing belts
• Return side installation

Can be installed on clean side of return belt if belt is cupped.

The PT Max™ is the only true high performance belt trainer on the market. Thanks to our unique “pivot and tilt” design, the unit reacts and compensates instantly to belt misalignment, ensuring that the belt stays away from the structure and the material stays on the belt. The PT Max™ delivers superior training action that makes it easy to keep even the most troublesome belts on track and on the job permanently.

Top side or return side belts. Heavy duty or medium duty operations. Wet or dry conditions. Belts mistracking to one side or both sides. Whatever the issue, the PT Max™ has the answer.

The FLEXCO Mineline® endorsement means it’s proven in heavy-tonnage applications that test the strength and durability of your conveyor system.

Features & Benefits

• For belts mistracking to one side or both sides
• Standard, heavy-duty, and super-duty models, and top- and return-side models
• Works with mechanically fastened and vulcanized belts
• Dual rollers that safeguard belt edges, reducing severe edge pressure and minimizing damage
• Easy to install and maintain – rollers can be replaced with standard on-site idler rollers
• Maximum Belt Tension:
• 1. Standard Duty” 3000 PIW (525 N/mm)
  2. Heavy Duty: 6000 PIw (1050 N/mm)
  3. Super Heavy Duty: 10000 PIW (1750 N/mm)
• Belt speeds up to 1200 fpm (6 m/sec)
• Belt widths from 24″ to 84″ (600 to 2100 mm)

Installation

• Single direction belts

Top-side and return-side models